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Analisa Kinerja Mesin: Analisis Overall Equipment Effectiveness (OEE) Mesin Tableting Rotary Double-Station pada Industri Farmasi XYZ periode Februari – Juli 2024
Abstrak
Efektivitas kerja produksi dalam Industri Farmasi adalah upaya peningkatan kualitas
produk melalui efektivitas waktu produksi serta hasil produksi yang dapat dilakukan
dengan meminimalisir pemborosan seperti Breakdown Time mesin yang lama serta
jumlah barang Reject yang banyak di area produksi. Latar belakang penelitian
didasarkan pada kebutuhan akan metode efisiensi dan efektivitas kerja produksi
merujuk pada kriteria World Class dalam Industri Farmasi XYZ khususnya terhadap
mesin cetak Tableting Rotary Double-Station. Overall Equipment Effectivenes (OEE)
dalam Total Productive Maintenance (TPM) adalah salah satu metode yang berfungsi
sebagai upaya penginkatan efisiensi dan efektivitas kerja produksi dengan mengukur
Downtime Losses, Speed Losses dan Quality Losses. OEE digunakan untuk
menganalisis efektivitas kerja mesin tableting berdasarkan standar kualitas produksi
yang mencakup waktu operasional mesin, kecepatan proses produksi, serta kualitas
hasil akhir produk dilihat dari Reject yang didapatkan. Ibuprofen, Ambroxol, dan
Allopurinol merupakan tiga produk dengan sifat fisikokimia berbeda seperti
kompressibilitas, kelarutan dan titik lebur yang dapat mempengaruhi standar kualitas
produksi digunakan sebagai pembanding untuk menganalisis hasil OEE. Didapat nilai
rataan untuk Availability Tableting A sebesar 88.71%, Performance Efficiency sebesar
56.64%, Quality Rate sebesar 99.32% dan OEE sebesar 48.86%. Nilai rataan yang
dimiliki mesin Tableting B adalah Availability sebesar 82.75%, Performance Efficiency
sebesar 58.00%, Quality Rate sebesar 99.65% dan OEE sebesar 43.57%. Hasil
perbandingan tiga produk pembanding menunjukkan Ibuprofen memiliki nilai terkecil
disebabkan sifat fisikokimia Ibuprofen yang memerlukan perhatian khusus. Dapat
disimpulkan bahwa penggunaan mesin Tableting pada industri XYZ masih
membutuhkan optimalisasi lebih lanjut dikarenakan hasil yang didapat masih kurang
dari standar OEE berupa nilai Availability dan Performance Efficiency yang mengacu
pada World Class.
Kata Kunci
Teks Lengkap:
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